At Native Doors, we take pride in our meticulous craftsmanship, ensuring each door is a testament to quality and durability. Our comprehensive production process includes:
Design and Planning: Our journey begins with detailed CAD drawings, allowing for precise customization to meet your specifications.
Material Selection and Preparation: We source premium iron and steel, preparing each component meticulously to ensure structural integrity.
Cutting and Assembly: Using advanced techniques, we cut and assemble the frame, ensuring exact dimensions and a seamless fit.
Welding and Polishing: Our skilled artisans weld the components together, followed by thorough polishing to achieve a smooth, flawless surface.
Surface Treatment: We perform sandblasting and acid washing to eliminate impurities, followed by a hot zinc spray to prevent rust and enhance durability.
Painting and Finishing: A multi-layer painting process is applied, including epoxy primers and paints, acrylic acid black paint, and a hand-applied faux finish, culminating with a polyurethane clear coat for lasting protection.
nspection and Calibration: Each door undergoes rigorous inspection. We check weather stripping, install glass and accessories, and calibrate hinges to ensure a perfect fit within the frame.
Packaging and Shipping: Our doors are securely packaged using EPE, bubble wrap, and corrugated paper, then placed in custom wooden crates to prevent damage during transit.
We offer flexible delivery options, including local pickup and nationwide shipping. Additionally, if you’re not ready for immediate delivery, we provide complimentary storage in our climate-controlled warehouse for up to three months with any iron door purchase.
Our finishing process is designed to withstand the test of time and environmental challenges. By applying six layers of paint over galvanized steel, we ensure each door is not only a work of art but also built to endure.
Once the finishing touches are complete, our craftsmen conduct a final inspection, checking weather stripping, installing glass and accessories, and calibrating hinges to guarantee the door fits perfectly within its frame.
At Native Doors, we are committed to delivering exceptional quality and service, ensuring your door is both beautiful and enduring.